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Install and tighten radiator cap. Some oil will remain in engine after draining.
Check all hose clamps and tighten as needed. Replace with a new filter element. Built-up pressure may cause explosive release of coolant when the radiator cap is removed:.
Check instruction molded into canister cover for proper installation.
Allow engine to cool before servicing. Warranty repairs must be performed by an authorized John Deere dealer. If using concentrate, mix approximately 50 percent antifreeze with 50 percent distilled or deionized water before adding to cooling system. Turn radiator cap slowly to the stop to release system pressure. The vehicle requires large volumes of air to keep cool.
Do not allow bottom of hose B to touch bottom of bottle or bend upwards out of coolant. Maintenance, repair, or replacement of the emission control devices and systems on this engine, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. If radiator drain plug is seized, lower radiator hose can be removed for draining purposes. Check container label before using to be sure it has the appropriate specifications for your machine.
Make sure air intake tube A is free from obstructions. Start and run engine at medium speed until upper and gatot radiator hoses have become warm 10 – 15 minutesindicating thermostat has opened and coolant is circulating. Tighten filter an additional one-half turn. Then remove the cap.
Install side screen after cleaning. DO NOT operate engine without air cleaner element and rubber dust unloading valve installed. Install new filter by turning it to the right clockwise until rubber eeere contacts filter base.
Loosen engine block drain screws E on right side of engine. Allow the engine to cool before servicing.
Manuals & Training
Slowly open radiator cap A to the first stop to release all pressure. Add recommended coolant mixture to radiator until it runs out of radiator cap hole. This will keep contamination of the intake system to a minimum. Determine cause of this condition and correct. Do not spray water on a hot engine or transaxle. Stop engine and allow muffler exhaust pipe to cool completely before checking spark arrestor.
Fill reservoir as needed so it contains 25 – 50 mm 1 -2 in. Use coolant with conditioner or add conditioner to coolant before using. Locate the fuel filter A at the front of the engine compartment. Use oil viscosity based on the expected air temperature range during the period between oil changes. Touching hot surfaces can burn skin. Do not run an engine in an enclosed area without adequate ventilation. Change the oil more often if the vehicle is used in extreme conditions: Drain cooling system immediately into a container before rust and dirt settle:.
Place a drain pan or cloth under hoses to catch any fuel that may be left in hoses. If not equipped to perform this work, see your John Deere dealer for service.
Tighten bleed screw with washer halfway into bleed port. Allow engine to cool and suction back any needed coolant from overflow reservoir.
Keep engine compartment clean. Fill radiator completely with flushing solution. Remove radiator drain plug or disconnect lower radiator hose D.
Remove spark plug s using appropriate spark plug socket.
John Deere 4×2 / 6×4 Gator Workshop Repair Manual on CD | eBay
Allow coolant to drain into a container. Dirt and debris can enter engine when air cleaner canister is opened. Remove screw securing spark arrestor A to muffler exhaust pipe. Lift radiator slightly to access drain plug C. Built-up pressure may cause explosive release of coolant when the radiator cap is removed: If engine is operated at altitudes above m 6, ftsome carburetors may require a special high altitude main jet.
See your John Deere dealer.