2004 POLARIS SPORTSMAN 700 MANUAL PDF

Find great deals on eBay for Polaris Sportsman Manual in Other Makes. Shop with Polaris Sportsman / Service Repair Manual. $ View and Download Polaris Sportsman EFI owner’s manual online. Polaris ATV Owner’s Manual. Sportsman EFI Offroad Vehicle pdf manual. Sportsman / EFI ATV Service Manual (PN ) ECopyright Polaris Sales Inc. All information contained within this publication is based .

POLARIS SPORTSMAN EFI OWNER’S MANUAL Pdf Download.

Allow minutes of operation Disconnect the coolant hoses. Disconnect instrument cluster harness A and work light switch B. This helps to prevent coolant leakage. To prevent serious injury, do not operate vehicle with guard removed.

Spin the bearing, if the bearing does not spin smoothly replace ploaris needed. Rear Gearcase Installation 2.

We are concerned for the safety of our customers and for the general public. Set handlebars in a straight ahead position and Be sure to keep handlebars centered.

Install a sportsmna end wrench on caliper bleeder screw. Clearance Inspection Never replace parts with used parts from another clutch assembly! Spray a soap and water mixture onto the outer headlight pod cover and disconnect the wire surface area of the instrument cluster. Measure the thickness and compare to specification. Remove primer plug from the engine. The purpose of the manuak service interval is to provide the consumer and dealer with a convenient 23 Ohms in Park The cam gear assembly contains three loaded recommended that all of the gears be replaced.

Polaris Sportsman 700

Auxiliary Brake The rear wheels may skid and slide sideways, causing loss of control and serious injury or death. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes.

Remove the pinion shaft retainer plate and the pinion shaft. Pull out slightly on the top of the radiator screen. When checking the fluid level, the ATV must be on level ground with the handlebars straight. Place switch in a water bath and submerse it to Place transmission in neutral and apply parking the base of the threads.

Remove the E–clip Fwasher Polqrisand the clutch rollers H. Perform all services at whichever reading is reached first. Check your surroundings and determine your path of travel.

Place a new snap ring in the groove of the CV joint inner hub, with tabs facing the spodtsman as shown. Page Pad G compensating port restricted Educate operator Master cylinder pis- The Polaris disc brake system consists of the ton not returning com- following components or assemblies: Headlight and taillight lenses become dirty during normal operation.

Disconnect the negative battery cable. 70 notes secure handlebars in this position. Remove the clean out plugs located on the between vehicle center and each wheel.

The top of the pedal should be at least 1 inch, Do not activate the override switch while the throttle is open.

Remove the fuel test valve cap. When riding in extremely dusty conditions, replacement is required more often. To print the manual completely, please, download it. Displays number of hours of engine operation. Always add coolant to the radiator first, filling to the top of the neck to replace air that has 204 purged from the system. Torque the wheel nuts according to the wheel nut torque specifications chart.

Inspect the bendix bushing C in the mag cover for wear. Torque the slide 1. Page ft. Check the bottom end of lifter to make sure that it 1. Do not hang the caliper by the brake line. Enter text from picture: Parking on an Incline Lift sheave off puller. Use same quantity and thickness as were removed.

To prevent shock or component at higher temperatures as the battery discharges. Inspect caliper body for nicks, scratches or wear. Shift transmission into neutral and start the disconnected from the system one by one until the engine.

Side panel removal may be difficult until the Step 3.